HomeABBAC800MProcessor Unit KitABB PM862K01 3BSE076940R1 AC800M Processor Unit Kit
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ABB PM862K01 3BSE076940R1 AC800M Processor Unit Kit

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The ABB PM862K01 3BSE076940R1 is an AC800M processor unit kit designed for process control applications. It features an MPC866 microprocessor operating at a clock frequency of 67 MHz. The unit includes 32 MB of system memory with 23.521 MB allocated for user applications. Internal flash memory provides non-volatile storage alongside a 4 MB flash PROM for controller firmware. The processor completes 1000 boolean operations in 0.18 ms for determini

ManufacturerABB
Part Number3BSE076940R1
ModelPM862K01
Product TypeProcessor Unit Kit
ConditionNew
Warranty12 Months
AvailabilityRequest current stock
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PRODUCT INFORMATION

Product Overview

The ABB PM862K01 3BSE076940R1 is an AC800M processor unit kit designed for process control applications. It features an MPC866 microprocessor operating at a clock frequency of 67 MHz. The unit includes 32 MB of system memory with 23.521 MB allocated for user applications. Internal flash memory provides non-volatile storage alongside a 4 MB flash PROM for controller firmware. The processor completes 1000 boolean operations in 0.18 ms for deterministic program execution. A 3.6 V lithium backup battery preserves runtime data during power interruptions.

This controller module provides connectivity through two integrated 10 Mbit/s RJ45 Ethernet ports. It supports MMS and Inter Application Communication protocols across the industrial control network. Peripheral connectivity includes two RJ45 RS-232C serial ports for modem signaling and engineering tools. The base hardware accommodates up to 12 communication expansion modules via the CEX bus. It also drives Modulebus I/O clusters supporting up to 96 I/O modules in standard configurations. The assembly operates on 24 V DC power within industrial DIN-rail environments.

TECHNICAL DATA

Technical Specifications

ParameterSpecification
RedundancyNo
High IntegrityNo
Clock Frequency67 Mhz
Performance, 1000 boolean operations0.18 ms
Performance0.18 ms
Memory32 MB
RAM available for application23.521 MB
Flash memory for storageYes
Processor typeMPC866
Switch over time in red. conf.Max 10 ms
No. of applications per controller32
No. of programs per application64
No. of diagrams per application128
No. of tasks per controller32
Number of different cycle times32
Cycle time per application programsDown to 1 ms
Flash PROM for firmware storage4 MB
Power supply24 V DC (19.2-30 V DC)
Power consumption +24 V typ/max210 / 360 mA
Power dissipation5.1 W (8.6 W max)
Redundant power supply status inputYes
Built-in back-up batteryLithium, 3.6 V
Clock synchronization1 ms between AC 800M controllers by CNCP protocol
Event queue in controller per OPC clientUp to 3000 events
AC 800M transm. speed to OPC server36-86 events/sec, 113-143 data messages/sec
Comm. modules on CEX bus12
Supply current on CEX busMax 2.4 A
I/O clusters on Modulebus with non-red. CPU1 electrical + 7 optical
I/O clusters on Modulebus with red. CPU7 optical
I/O capacity on ModulebusMax 96 (single PM862) or 84 (red. PM862) I/O modules
Modulebus scan rate0 - 100 ms (actual time depending on number of I/O modules)
Supply current on Electrical Modulebus24 V : max 1.0 A 5 V : max 1.5 A
Ethernet channels2
Ethernet interfaceEthernet (IEEE 802.3), 10 Mbit/s, RJ-45, female (8-pole)
Control Network protocolMMS (Manufacturing Message Service) and IAC (Inter Application Communication)
Recommended Control Network backbone100 Mbit/s switched Ethernet
Real-time clock stability100 ppm (approx. 1 h/year)
RS-232C interface2 (one general, 1 for service tool)
RS-232C interface (COM3) (non red. only)RS-232C, 75-19 200 baud, RJ-45 female (8-pole), not opto isolated, full RTS-CTS support
RS-232C interface (COM4) (non red. only)RS-232C, 9 600 baud, RJ-45 female (8-pole), opto isolated, no RTS-CTS support
Temperature, Operating0 to +55 °C (+32 to +131 °F)
Temperature, Storage-40 to +70 °C (-40 to +158 °F)
Temperature changes3 °C/minutes according to IEC/EN 61131-2
Pollution degreeDegree 2 according to IEC/EN 61131-2
Corrosion protectionG3 compliant to ISA 71.04
Relative humidity5 to 95 %, non-condensing
Emitted noise< 55 dB (A)
Vibration10 < f < 50 Hz: 0.0375 mm amplitude, 50 < f < 150 Hz: 0.5 g acceleration, 5 < f < 500 Hz: 0.2 g acceleration
Rated Isolation Voltage50 V
Dielectric test voltage500 V a.c.
Protection classIP20 according to EN 60529, IEC 529
Altitude2000 m according to IEC/EN 61131-2
Emission & ImmunityEN 61000-6-4, EN 61000-6-2
CE MarkYes
Electrical SafetyEN 50178, IEC 61131-2, UL 61010-1, UL 61010-2-201
Hazardous locationcULus Class 1, Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X
ISA Secure certifiedYes
Marine certificatesABS, BV, DNV, LR, CCS
TUV ApprovalNo
RoHS complianceEU RoHS, UAE RoHS, CN RoHS
WEEE complianceDIRECTIVE/2012/19/EU
Width119 mm
Height186 mm
Depth135 mm
Weight (including base)1200 g
TECHNICAL INFORMATION

Features

  • Powered by an MPC866 microprocessor running at 67 MHz.
  • Equipped with 32 MB total memory including 23.521 MB application RAM.
  • Completes 1000 boolean operations in 0.18 ms.
  • Provides two 10 Mbit/s RJ45 Ethernet ports for control network links.
  • Includes two RJ45 RS-232C serial channels for configuration and telemetry.
  • Connects up to 12 communication interface modules through the CEX bus.
  • Supports up to 96 I/O modules across electrical and optical Modulebus clusters.
  • Operates on 24 V DC power with redundant supply status monitoring.
TECHNICAL INFORMATION

Applications

  • Industrial plant automation and process monitoring systems.
  • Distributed control architectures utilizing S800 I/O modules.
  • Control networks using MMS and Inter Application Communication protocols.
TECHNICAL INFORMATION

Connections / Interfaces

  • Two RJ45 female Ethernet ports labeled CN1 and CN2 for Control Network attachment.
  • One non-isolated RJ45 female RS-232C port (COM3) supporting 75 to 19200 baud.
  • One opto-isolated RJ45 female RS-232C port (COM4) dedicated to configuration tools.
  • CEX-Bus interface supplying up to 2.4 A for external communication modules.
  • Modulebus interface supporting one electrical cluster and up to seven optical clusters.
TECHNICAL INFORMATION

Installation Guidelines

  1. Mount the processor unit on a standard DIN rail inside an IP20 enclosure.
  2. Ensure vertical orientation to maintain adequate convective cooling across the heatsinks.
  3. Wire the 24 V DC supply according to terminal polarity specifications.
  4. Maintain ambient operating temperatures between 0 and 55 °C.
TECHNICAL INFORMATION

Configuration Guidelines

  1. Configure controller tasks and application programs using standard engineering tools via COM4.
  2. Execute up to 32 independent applications per controller with cycle times down to 1 ms.
  3. Set network parameters using the CN1 and CN2 Ethernet connections.
TECHNICAL INFORMATION

Compatibility

  • Compatible with ABB AC800M family DIN-rail hardware modules.
  • Directly interfaces with S800 I/O clusters through optical and electrical Modulebus.
  • Supports CEX-bus communication modules for industrial bus extensions.
TECHNICAL INFORMATION

Compliance and Certifications

  • CE marked according to EN 61000-6-2 and EN 61000-6-4.
  • Electrical safety certified under EN 50178, IEC 61131-2, UL 61010-1, and UL 61010-2-201.
  • Hazardous location approval: cULus Class 1, Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X.
  • ISA Secure certified for cybersecurity integrity.
  • Marine certifications from ABS, BV, DNV, LR, and CCS.
  • Compliant with EU RoHS, UAE RoHS, CN RoHS, and WEEE directive 2012/19/EU.
COMPATIBILITY

Compatibility & Replacement

COMPATIBLE MODELSCompatible with ABB AC800M family DIN-rail hardware modules. Directly interfaces with S800 I/O clusters through optical and electrical Modulebus. Supports CEX-bus communication modules for industrial bus extensions.

Verify compatibility against the exact Part Number, revision and manufacturer documentation before ordering.

PART VERIFICATION

Before You Order

Industrial automation parts can share similar model names, suffixes and revisions. Confirm the complete manufacturer Part Number before purchase.

01Check Part NumberMatch the complete ordering code on the existing unit.
02Confirm RevisionCheck suffix, hardware or firmware when applicable.
03Send a Label PhotoWe can review a clear label photo when identification is uncertain.
ORDERING PROCESS

From RFQ to Dispatch

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PRODUCT FAQ

Frequently Asked Questions

What processor and memory capacity does the ABB PM862K01 feature?
The PM862K01 contains an MPC866 processor at 67 MHz with 32 MB total memory and 23.521 MB application RAM.
How many I/O modules can a single PM862K01 controller support?
A non-redundant PM862K01 supports up to 96 I/O modules across one electrical and seven optical Modulebus clusters.
What communications ports are built into the 3BSE076940R1 base unit?
The base unit incorporates two 10 Mbit/s RJ45 Ethernet ports and two RJ45 RS-232C serial ports.
How are prices provided for the ABB PM862K01?
Final pricing depends on supply condition and logistics; all pricing provided is an indicative market reference only.
Condition Confirmed Before OrderQuoted condition is confirmed before payment and dispatch.
Warranty & Returns12 Months standard warranty and 30-day return request period.International DeliveryShipping method is selected according to destination and shipment size.
Technical Source PolicySpecifications are published only when supported by product or manufacturer references.
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