HomeABBAC800MProcessor ModuleABB PM857K02 3BSE088386R1 AC800M Processor Module
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ABB PM857K02 3BSE088386R1 AC800M Processor Module

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The ABB PM857K02 3BSE088386R1 is an AC800M processor module kit designed for industrial automation applications. It incorporates an MPC866 microprocessor operating at a clock frequency of 96 MHz. The unit includes 32 MB of system memory with 22.184 MB of application RAM. It operates from a 24 V DC power supply with a range between 19.2 and 30 V DC.

ManufacturerABB
Part Number3BSE088386R1
ModelPM857K02
Product TypeProcessor Module
ConditionNew
Warranty12 Months
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PRODUCT INFORMATION

Product Overview

The ABB PM857K02 3BSE088386R1 is an AC800M processor module kit designed for industrial automation applications. It incorporates an MPC866 microprocessor operating at a clock frequency of 96 MHz. The unit includes 32 MB of system memory with 22.184 MB of application RAM. It operates from a 24 V DC power supply with a range between 19.2 and 30 V DC.

This processor supports High Integrity safety architectures and redundant operation. In redundant configurations, switchover time is 10 ms maximum. The assembly integrates real-time clock synchronization, LED indicators, an INIT push button, and a CompactFlash interface. Each controller executes up to 32 applications and up to 32 separate cyclic tasks.

TECHNICAL DATA

Technical Specifications

ParameterSpecification
RedundancyYes
High IntegrityYes
Clock Frequency96 Mhz
Performance, 1000 boolean operations0.17 ms
Performance0.17 ms
Memory32 MB
RAM available for application22.184 MB
Flash memory for storageNo
Processor typeMPC866
Switch over time in red. conf.Max 10 ms
No. of applications per controller32
No. of programs per application64
No. of diagrams per application128
No. of tasks per controller32
Number of different cycle times32
Cycle time per application programs10 ms
Flash PROM for firmware storage18 MB
Power supply24 V DC (19.2-30 V DC)
Power consumption +24 V typ/max210 / 360 mA
Power dissipation5.1 W (8.6 W max)
Redundant power supply status inputYes
Built-in back-up batteryLithium, 3.6 V
Clock synchronization1 ms between AC 800M controllers by CNCP protocol
Event queue in controller per OPC clientUp to 3000 events
AC 800M transm. speed to OPC server36-86 events/sec ,113-143 data messages/sec
Comm. modules on CEX bus12
Supply current on CEX busMax 2.4 A
I/O clusters on Modulebus with non-red. CPU1 electrical + 7 optical
I/O clusters on Modulebus with red. CPU0 electrical + 7 optical
I/O capacity on ModulebusMax 96 (single PM857) or 84 (red. PM857) I/O modules Max 128 I/O signals in total
Modulebus scan rate0 - 100 ms (actual time depending on number of I/O modules)
Supply current on Electrical Modulebus24 V : max 1.0 A 5 V : max 1.5 A
Ethernet channels2
Ethernet interfaceEthernet (IEEE 802.3), 10 Mbit/s, RJ-45, female (8-pole)
Control Network protocolMMS (Manufacturing Message Service) and IAC (Inter Application Communication)
Recommended Control Network backbone100 Mbit/s switched Ethernet
Real-time clock stability100 ppm (approx. 1 h/year)
RS-232C interface2 (one general, 1 for service tool)
RS-232C interface (COM3) (non red. only)RS-232C, 75-19 200 baud, RJ-45 female (8-pole), not opto isolated, full RTS-CTS support
RS-232C interface (COM4) (non red. only)RS-232C, 9 600 baud, RJ-45 female (8-pole), opto isolated, no RTS-CTS support
Temperature, Operating0 to +55 °C (+32 to +131 °F)
Temperature, Storage-40 to +70 °C (-40 to +158 °F)
Temperature changes3 °C/minutes according to IEC/EN 61131-2
Pollution degreeDegree 2 according to IEC/EN 61131-2
Corrosion protectionG3 compliant to ISA 71.04
Relative humidity5 to 95 %, non-condensing
Emitted noise< 55 dB (A)
Vibration10 < f < 50 Hz: 0.0375 mm amplitude, 50 < f < 150 Hz: 0.5 g acceleration, 5 < f < 500 Hz: 0.2 g acceleration
Rated Isolation Voltage50 V
Dielectric test voltage500 V a.c.
Protection classIP20 according to EN 60529, IEC 529
Altitude2000 m according to IEC/EN 61131-2
Emission & ImmunityEN 61000-6-4, EN 61000-6-2
CE MarkYes
Electrical SafetyEN 50178, IEC 61131-2, UL 61010-1, UL 61010-2-201
Hazardous locationcULus Class 1, Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X
ISA Secure certifiedYes
Marine certificatesABS, BV, DNV, LR, CCS
TUV ApprovalYes
RoHS complianceEU RoHS, UAE RoHS, CN RoHS
WEEE complianceDIRECTIVE/2012/19/EU
Width119 mm
Height186 mm
Depth135 mm
Weight (including base)2700 g
TECHNICAL INFORMATION

Features

  • MPC866 microprocessor operating at a 96 MHz clock frequency.
  • Total system memory of 32 MB with 22.184 MB available RAM.
  • Hardware redundancy support with maximum 10 ms switchover time.
  • TÜV approved architecture certified for High Integrity safety systems.
  • Accommodates up to 12 communication modules on the CEX bus.
  • Execution performance of 0.17 ms per 1000 boolean operations.
TECHNICAL INFORMATION

Applications

  • High Integrity safety automation architectures requiring TÜV certified controller operation.
  • Process control networks requiring redundant controller configurations with 10 ms switchover.
  • Distributed I/O systems operating across optical and electrical Modulebus clusters.
TECHNICAL INFORMATION

Connections / Interfaces

  • Two Ethernet IEEE 802.3 RJ-45 female 8-pole 10 Mbit/s network channels.
  • One non-isolated RS-232C COM3 port supporting up to 19 200 baud.
  • One opto-isolated RS-232C COM4 port operating at 9 600 baud.
  • CEX bus interface supporting up to 12 communication modules.
  • Modulebus interface supporting optical and electrical cluster expansions.
  • Integrated CompactFlash interface located on the CPU board.
TECHNICAL INFORMATION

Installation Guidelines

  1. Mount the module assembly vertically on DIN rails inside an IP20 enclosure.
  2. Ensure incoming DC voltage remains within 19.2 to 30 V DC.
  3. Maintain operating ambient temperature within 0 to +55 °C.
  4. Provide environmental protection compliant with ISA 71.04 G3 standards.
TECHNICAL INFORMATION

Configuration Guidelines

  1. Configure controller communication over Control Network using MMS and IAC protocols.
  2. Deploy a 100 Mbit/s switched Ethernet backbone for Control Network connectivity.
  3. Schedule application execution across up to 32 distinct cycle times.
  4. Use the INIT push button on the front board for re-initialization.
TECHNICAL INFORMATION

Compatibility

  • AC 800M series communication modules connecting via the CEX bus.
  • Standard electrical and optical Modulebus I/O clusters.
  • Control Network architectures utilizing MMS and IAC protocols.
TECHNICAL INFORMATION

Compliance and Certifications

  • CE Mark
  • TÜV Approval for High Integrity safety
  • ISA Secure certified
  • cULus Class 1, Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X
  • Marine certificates: ABS, BV, DNV, LR, CCS
  • Electrical Safety: EN 50178, IEC 61131-2, UL 61010-1, UL 61010-2-201
  • EMC: EN 61000-6-4 emission and EN 61000-6-2 immunity
  • RoHS compliance: EU RoHS, UAE RoHS, CN RoHS
  • WEEE Directive 2012/19/EU
COMPATIBILITY

Compatibility & Replacement

COMPATIBLE MODELSAC 800M series communication modules connecting via the CEX bus. Standard electrical and optical Modulebus I/O clusters. Control Network architectures utilizing MMS and IAC protocols.

Verify compatibility against the exact Part Number, revision and manufacturer documentation before ordering.

PART VERIFICATION

Before You Order

Industrial automation parts can share similar model names, suffixes and revisions. Confirm the complete manufacturer Part Number before purchase.

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ORDERING PROCESS

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PRODUCT FAQ

Frequently Asked Questions

What is the CPU switchover time for PM857K02 in redundant configurations?
The maximum switchover time between redundant PM857K02 processor units is 10 ms.
How much application RAM is available on the 3BSE088386R1 processor module?
The module provides 22.184 MB of application RAM out of 32 MB total memory.
What communication interfaces are integrated into the ABB PM857K02 module?
It provides two 10 Mbit/s Ethernet ports, two RS-232C serial ports, and CEX bus expansion.
What marine certifications apply to the ABB PM857K02 processor module?
The module is certified by ABS, BV, DNV, LR, and CCS marine classification societies.
Condition Confirmed Before OrderQuoted condition is confirmed before payment and dispatch.
Warranty & Returns12 Months standard warranty and 30-day return request period.International DeliveryShipping method is selected according to destination and shipment size.
Technical Source PolicySpecifications are published only when supported by product or manufacturer references.
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