HomeABBAC800MProcessor ModuleABB PM858K01 3BSE082895R1 AC800M Processor Module
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ABB PM858K01 3BSE082895R1 AC800M Processor Module

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The ABB PM858K01 3BSE082895R1 is an AC800M processor module kit designed for industrial process control applications. It incorporates an MPC866 microprocessor operating at a clock frequency of 33 MHz. The unit includes 16 MB of onboard memory, providing 7.147 MB of available application RAM. It executes 1000 boolean operations in 0.36 ms. An internal 3.6 V lithium backup battery preserves critical data during main power disruptions.

ManufacturerABB
Part Number3BSE082895R1
ModelPM858K01
Product TypeProcessor Module
ConditionNew
Warranty12 Months
AvailabilityRequest current stock
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PRODUCT INFORMATION

Product Overview

The ABB PM858K01 3BSE082895R1 is an AC800M processor module kit designed for industrial process control applications. It incorporates an MPC866 microprocessor operating at a clock frequency of 33 MHz. The unit includes 16 MB of onboard memory, providing 7.147 MB of available application RAM. It executes 1000 boolean operations in 0.36 ms. An internal 3.6 V lithium backup battery preserves critical data during main power disruptions.

The baseplate provides two RJ-45 Ethernet channels for direct connection to the Control Network. It also includes two RS-232C serial communication ports for diagnostics, configuration tools, and peripheral interfacing. The processor connects to the CEX-Bus and supports up to 12 communication modules. Operating on 24 V DC power, it consumes 210 mA under typical operational loads. Its IP20 housing complies with ISA 71.04 G3 harsh environment ratings.

TECHNICAL DATA

Technical Specifications

ParameterSpecification
RedundancyNo
High IntegrityNo
Clock Frequency33 Mhz
Performance, 1000 boolean operations0.36 ms
Performance0.36 ms
Memory16 MB
RAM available for application7.147 MB
Flash memory for storageYes
Processor typeMPC866
Switch over time in red. conf.Max 10 ms
No. of applications per controller32
No. of programs per application64
No. of diagrams per application128
No. of tasks per controller32
Number of different cycle times32
Cycle time per application programsDown to 1 ms
Flash PROM for firmware storage4 MB
Power supply24 V DC (19.2-30 V DC)
Power consumption +24 V typ/max210 / 360 mA
Power dissipation5.1 W (8.6 W max)
Redundant power supply status inputYes
Built-in back-up batteryLithium, 3.6 V
Clock synchronization1 ms between AC 800M controllers by CNCP protocol
Event queue in controller per OPC clientUp to 3000 events
AC 800M transm. speed to OPC server36-86 events/sec ,113-143 data messages/sec
Comm. modules on CEX bus12
Supply current on CEX busMax 2.4 A
I/O clusters on Modulebus with non-red. CPU1 electrical + 7 optical
I/O clusters on Modulebus with red. CPU7 optical
I/O capacity on ModulebusMax 96 (single PM866) or 84 (red. PM866) I/O modules
Modulebus scan rate0 - 100 ms (actual time depending on number of I/O modules)
Supply current on Electrical Modulebus24 V : max 1.0 A < br/>5 V : max 1.5 A
Ethernet channels2
Ethernet interfaceEthernet (IEEE 802.3), 10 Mbit/s, RJ-45, female (8-pole)
Control Network protocolMMS (Manufacturing Message Service) and IAC (Inter Application Communication)
Recommended Control Network backbone100 Mbit/s switched Ethernet
Real-time clock stability100 ppm (approx. 1 h/year)
RS-232C interface2 (one general, 1 for service tool)
RS-232C interface (COM3) (non red. only)RS-232C, 75-19 200 baud, RJ-45 female (8-pole), not opto isolated, full RTS-CTS support
RS-232C interface (COM4) (non red. only)RS-232C, 9 600 baud, RJ-45 female (8-pole), opto isolated, no RTS-CTS support
Temperature, Operating0 to +55 °C (+32 to +131 °F)
Temperature, Storage-40 to +70 °C (-40 to +158 °F)
Temperature changes3 °C/minutes according to IEC/EN 61131-2
Pollution degreeDegree 2 according to IEC/EN 61131-2
Corrosion protectionG3 compliant to ISA 71.04
Relative humidity5 to 95 %, non-condensing
Emitted noise< 55 dB (A)
Vibration10 < f < 50 Hz: 0.0375 mm amplitude, 50 < f < 150 Hz: 0.5 g acceleration, 5 < f < 500 Hz: 0.2 g acceleration
Rated Isolation Voltage50 V
Dielectric test voltage500 V a.c.
Protection classIP20 according to EN 60529, IEC 529
Altitude2000 m according to IEC/EN 61131-2
Emission & ImmunityEN 61000-6-4, EN 61000-6-2
CE MarkYes
Electrical SafetyEN 50178, IEC 61131-2, UL 61010-1, UL 61010-2-201
Hazardous locationcULus Class 1, Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X
ISA Secure certifiedYes
Marine certificatesABS, BV, DNV, LR, CCS
TUV ApprovalNo
RoHS complianceEU RoHS, UAE RoHS, CN RoHS
WEEE complianceDIRECTIVE/2012/19/EU
Width119 mm
Height186 mm
Depth135 mm
Weight (including base)1200 g
TECHNICAL INFORMATION

Features

  • MPC866 microprocessor running at 33 MHz clock frequency
  • 16 MB total memory with 7.147 MB dedicated application RAM
  • Two 10 Mbit/s RJ-45 Ethernet ports supporting MMS and IAC protocols
  • Two RS-232C serial communication ports for configuration and modem interfacing
  • Direct Modulebus connectivity supporting electrical and optical I/O clusters
  • Built-in 3.6 V lithium battery for real-time clock and memory retention
  • G3 conformal coating compliance according to ISA 71.04 standards
TECHNICAL INFORMATION

Applications

  • Distributed process automation using ABB AC800M controller architecture
  • Sequence and continuous regulatory control across industrial manufacturing plants
  • Supervisory data acquisition across Ethernet-based Control Network topologies
  • Remote I/O cluster integration using optical and electrical Modulebus links
TECHNICAL INFORMATION

Connections / Interfaces

  • Two RJ-45 female Ethernet channels supporting IEEE 802.3 10 Mbit/s network traffic
  • One non-isolated RJ-45 COM3 RS-232C serial port supporting 75 to 19,200 baud with RTS-CTS
  • One opto-isolated RJ-45 COM4 RS-232C serial port fixed at 9,600 baud for configuration tools
  • Modulebus interface for optical and electrical S800 I/O communication
  • Dedicated CEX-Bus connector delivering up to 2.4 A current to communication units
TECHNICAL INFORMATION

Installation Guidelines

  1. Mount the module vertically on a standard DIN rail inside an IP20 or higher enclosure.
  2. Maintain adequate ventilation clearances to keep operating temperatures between 0 and 55 °C.
  3. Connect 24 V DC power within the specified tolerance range of 19.2 to 30 V DC.
  4. Verify proper grounding and shield termination on all Ethernet and serial communication cables.
TECHNICAL INFORMATION

Configuration Guidelines

  1. Configure controller tasks and application programs through the isolated COM4 port or Ethernet channels.
  2. Assign up to 32 independent execution tasks with program cycle times down to 1 ms.
  3. Set network parameters using MMS or IAC communication protocols across the Control Network.
  4. Download compiled control logic into the 7.147 MB application RAM space.
TECHNICAL INFORMATION

Compatibility

  • ABB AC800M controller architecture
  • ABB S800 I/O modules connected through electrical or optical Modulebus
  • Standard CEX-Bus communication expansion modules
  • Ethernet Control Networks utilizing 100 Mbit/s switched infrastructure
TECHNICAL INFORMATION

Compliance and Certifications

  • CE Mark compliant
  • EN 61000-6-4 and EN 61000-6-2 electromagnetic emission and immunity
  • EN 50178, IEC 61131-2, UL 61010-1, and UL 61010-2-201 electrical safety
  • cULus Class 1, Zone 2, AEx nA IIC T4, Ex nA IIC T4 Gc X hazardous locations
  • Marine certifications: ABS, BV, DNV, LR, CCS
  • ISA Secure certified
  • EU RoHS, UAE RoHS, CN RoHS, and WEEE 2012/19/EU compliant
COMPATIBILITY

Compatibility & Replacement

COMPATIBLE MODELSABB AC800M controller architecture ABB S800 I/O modules connected through electrical or optical Modulebus Standard CEX-Bus communication expansion modules Ethernet Control Networks utilizing 100 Mbit/s switched infrastructure

Verify compatibility against the exact Part Number, revision and manufacturer documentation before ordering.

PART VERIFICATION

Before You Order

Industrial automation parts can share similar model names, suffixes and revisions. Confirm the complete manufacturer Part Number before purchase.

01Check Part NumberMatch the complete ordering code on the existing unit.
02Confirm RevisionCheck suffix, hardware or firmware when applicable.
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ORDERING PROCESS

From RFQ to Dispatch

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PRODUCT FAQ

Frequently Asked Questions

What communication interfaces are included on the ABB PM858K01 3BSE082895R1?
The module includes two 10 Mbit/s RJ-45 Ethernet ports and two RJ-45 RS-232C serial communication ports.
How much application memory is available on the PM858K01 controller?
The unit contains 16 MB of total memory, with 7.147 MB specifically allocated for user application programs.
What are the electrical power requirements for the PM858K01 processor?
The processor operates on 24 V DC (19.2 to 30 V DC) with typical power consumption of 210 mA.
Does the PM858K01 processor module support redundancy?
No. The PM858K01 is designated as a non-redundant processor module within the AC800M system family.
What is the reference price for the ABB PM858K01 module?
Pricing depends on condition, availability, and configuration. Any published figures are indicative market reference pricing only and not a final quotation.
Condition Confirmed Before OrderQuoted condition is confirmed before payment and dispatch.
Warranty & Returns12 Months standard warranty and 30-day return request period.International DeliveryShipping method is selected according to destination and shipment size.
Technical Source PolicySpecifications are published only when supported by product or manufacturer references.
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